Real fulfillment costs & data — by category
Verified pricing, compliance requirements, return rates, and operational benchmarks for direct-to-consumer brands. Sourced from Fulfyld's 3PL operations and public industry data.
All benchmark categories
Accessories
Huge SKU variety, poly-mailer-friendly sizes and style-driven returns.
- Avg order value
- $68
- Return rate
- 15%
Apparel
High SKU complexity across size-color matrices, elevated returns and seasonal spikes.
- Avg order value
- $120
- Return rate
- 25%
Automotive Parts
Massive SKU range from small sensors to 80 lb parts. Fitment errors drive returns.
- Avg order value
- $147
- Return rate
- 19%
Baby Products
Strict CPSC compliance, fragile handling and subscription-friendly reorder flows.
- Avg order value
- $75
- Return rate
- 10%
Bedding
Bulky, dim-weight-heavy parcels that reward compression packing. Elevated returns.
- Avg order value
- $127
- Return rate
- 21.3%
Books
High-velocity, low-return media SKUs with predictable weights and holiday spikes.
- Avg order value
- $48
- Return rate
- 10%
Candles
Fragile, heat-sensitive product needing careful cushioning and fire-safety labeling.
- Avg order value
- $53
- Return rate
- 5%
CBD
Evolving federal and state compliance, carrier restrictions and COA documentation.
- Avg order value
- $63
- Return rate
- 7%
Cosmetics
Fragile glass packaging, shade-variant SKU sprawl and strict batch tracking.
- Avg order value
- $58
- Return rate
- 5%
Electronics
ESD-safe handling, layered protective packaging and serial-number traceability.
- Avg order value
- $187
- Return rate
- 11%
Fragrance
DOT flammable classification, ORM-D shipping rules and fragile glass bottles.
- Avg order value
- $87
- Return rate
- 12%
Furniture
Highest AOVs in ecommerce with oversized packaging and LTL freight logistics.
- Avg order value
- $264
- Return rate
- 10%
Haircare
Fast-growing beauty segment with leak-prone liquids and subscription reorders.
- Avg order value
- $52
- Return rate
- 5%
Home Goods
Wide weight and dimension range, from soft textiles to bulky decor pieces.
- Avg order value
- $253
- Return rate
- 11.5%
Jewelry
High-value, small-form SKUs needing secure packaging and chain-of-custody control.
- Avg order value
- $195
- Return rate
- 10%
Kitchen Goods
Utensils to cast iron: a wide fragility spectrum and robust protective packaging.
- Avg order value
- $85
- Return rate
- 20.4%
Lithium Battery
Regulated hazmat with UN38.3 documentation and carrier-specific packing rules.
- Avg order value
- $42
- Return rate
- 8.5%
Luxury Items
White-glove handling, signature-required delivery and premium unboxing.
- Avg order value
- $310
- Return rate
- 12%
Medical Equipment
FDA-compliant storage, lot-level traceability and specialized packaging.
- Avg order value
- $386
- Return rate
- 8%
Nutraceuticals
Food-grade regulatory complexity with subscription-heavy consumable economics.
- Avg order value
- $72
- Return rate
- 7%
Outdoor Equipment
Compact packs to bulky tents and kayaks, with carrier-optimized packaging.
- Avg order value
- $147
- Return rate
- 12%
Pet Products
Fast-growing category with heavy consumables and subscription reorder cycles.
- Avg order value
- $72
- Return rate
- 6.5%
Skincare & Beauty
FDA MoCRA registration, FEFO lot tracking and climate-controlled storage.
- Avg order value
- $54
- Return rate
- 5%
Subscription Boxes
Predictable monthly batch cycles with multi-SKU pick-and-pack complexity.
- Avg order value
- $43
- Return rate
- 5.5%
Supplements
FDA regulatory complexity plus subscription-heavy repeat purchase cycles.
- Avg order value
- $65
- Return rate
- 7%
Swag & Promotional Products
Kitted brand boxes, on-demand drops and bulk event shipments in one program.
- Avg order value
- $85
- Return rate
- 5%
Toys & Games
Extreme Q4 seasonality with mandatory CPSC safety certification.
- Avg order value
- $188
- Return rate
- 19.3%
Wellness & Healthcare
Supplements, OTC devices and consumables, each with FDA labeling obligations.
- Avg order value
- $97
- Return rate
- 8.5%
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